– Innovation

Product

Injection Molding Machine

Innovation and technological advancement for maximum customer benefit in many industries are the fundamental principles of the PlastiClub injection molding technology. The modern and comprehensive range of machinery in a modular design meets the actual and future requirements of the market, taking into consideration the best utilization of the applied energy.

The High-speed Hydraulic Injection Moulding

• It is an extremely fast toggle injection molding machine whose main axes are driven by water-cooled servo motors. The model height adjustment system of the clamping unit is also driven by an electric motor. A hydraulic system with a servo drive is used for the secondary movements.

• The machine is equipped with a highly dynamic injection unit. The injection stroke as well as the screw retraction before/after plasticizing are realized with twin herringbone gear racks with symmetrical force transmission.

• The clamping unit of the machine is a 3-platen/4-tie-bar system with a 5-point toggle lever, self-locking in the end position, with a drive system consisting of a servo motor and rack-and-pinion gears. The highly rigid moving platen travels on a moving carriage on the machine frame, supported by linear guides and rotating roller bearings, without contact with the tie bars.

Advantages

Servo-electric high-performance injection molding system for thin-walled products
Injection units in 3 sizes for injection speeds of up to 600 mm/s and injection pressures of up to 2,500 bar
Highly dynamic injection acceleration of up to 15,000 mm/s2
High-performance plasticizing barrier screws
Maintenance-free 5-point toggle lever system with encapsulated central lubrication system
Fast-responding mold protection system

Vertical Hydraulic Injection Moulding

• It stands for the highest precision, flexibility, efficiency, and mold protection. It is not only designed for flexible adjustment to any given manufacturing task but also allows for changes between different manufacturing processes involving only short changeover times. Furthermore, the powerful control unit offers numerous possibilities for process monitoring and documentation. Optional, as an alternative to the standard drive, a direct drive using a servo motor is offered, which allows for simultaneous plasticizing.

• This machine series has a smaller footprint than its predecessors and is easy to operate due to its low and ergonomic working height. Particularly noteworthy is the Uniforce compensation platen system, which ensures a previously unattainable even and wear-reducing transmission of force between the horizontal beams and the mold clamping area.

Advantages

Easy access to the media supply connections below the rotary table
A rotary table system without a central tie-bar allows for unhindered production
Highly dynamic injection acceleration of up to 15,000 mm/s2
Shortest rotation times and highest precision of positioning of the rotary tables
Easy conversion of the injection unit between horizontal and vertical position
Uniforce compensation platen system for optimal force distribution

Electric Injection Moulding

• The beltless machine scores with a compact injection unit and the clean design of its clamping unit, featuring a highly efficient direct drive. The braking energy of the drives, normally returned to the power supply network by an elaborate process, is completely utilized by the SupPower within the machine to provide the necessary voltage for the control system and barrel heating. Thus, these machines are extremely energy-efficient and are a benchmark for their low energy consumption.

• Another advantage of the machine is its user-friendly design. In developing this machine series, special emphasis was placed on the small footprint and compact integration.

Advantages

Fast, precise injection and repeatable holding and back pressure
Clean and compact design of capsuled gear unit
Minimal energy consumption with internal utilization of braking energy for power supply to the control system and barrel heating
Modest space requirements and extremely low noise emission
Modular construction kit for standard, high-performance and cleanroom design